Tensor Systems has an Online Permanent Condition Monitoring System on the first 4 “roughing” stands of the 16 stand Waratah bar mill. These stands have ratio’s of up to 250:1 using up to 2 epicyclic gearbox followed by a large reduction gearbox, including internal roll position adjustment for exit bar rolling size. Varying operating speed requires resampling, and torque ranges and bar entry triggering are challenges Tensor has met to monitor these machines effectively.

Tensor Systems has an Online Permanent Condition Monitoring System on 4 of 6 large polymerization autoclaves. The fixed speed motors use hydraulic speed variators (like car torque converters) to change agitator speeds via drive gearboxes with ratio’s of up to 25:1. Varying operating speed requires resampling, and different torque ranges are challenges Tensor has met to monitor these machines effectively. Intrinsic safety is another challenge Tensor has met to monitor these machines effectively.

Tensor Systems has an Online Permanent Condition Monitoring System on 4 mills of different types, a jaw crusher and a critical conveyor. Varying operating speed requires resampling, and different torque ranges, especially on the crusher, are challenges Tensor has met to monitor these machines effectively.

Tensor Systems has an Online Permanent Condition Monitoring System on the Sag mill and jaw crusher. Varying operating speed requires resampling, and different torque ranges, especially on the crusher, are challenges Tensor has met to monitor these machines effectively.

Tensor Systems has an Online Permanent Condition Monitoring System on a critical centrifuge and process gas fan. Intrinsic safety is the challenge Tensor has met to monitor these machines effectively.

Tensor Systems has an Online Permanent Condition Monitoring System on 3 critical roots blowers at the Aurora sewage treatment site in Campbellfield. Varying operating speed requires resampling, and different pressure ranges, are challenges Tensor has met to monitor these machines effectively